Modern industry places growing emphasis on agility, the need for systems with flexibility at scales not previously possible is becoming critical.
As flexible automation can handle a wide array of manufacturing tasks with few configuration changes and little downtime, these benefits especially important for manufacturing plan which frequent changeovers of parts or firms handling small production lot sizes.
FS1000-5 FEXTO flexible automatic tab welding station is an ideal system by apply reprogrammable processing, computer coordination of cycles to enable the simultaneous production of different type of batteries with minimum on-line setup time and costs.
The tab weld station was designed according one of company patent technologies of “TRANSFORMER OUT PUT MANIPULATION [ TOM ]”. It is a brand new welding control theory which invented by our R&D team at 2005, latest large energy control method applying in resistance welding field.
Our system is not a full automatic machine, it was designed base on philosophic of using minimum human resources but fully adapted with computerizes flexibilities and hard wares to gain sufficient degree of production efficiency, where traditional automation systems were extremely limited in the scope.
It equipped with FC1000-5 power supply with a built in weld monitor, if hooked up with TN1000 weld transformer, maximum output current is over 10000 amperes, when connected to the BS-5 differential pressure weld head, power can successfully welding tabs up to 0.2mm or 0.3mm tabs pre-punched with current blocking slot.
Further, if system hooking up with FEXTO S-5S series AC servo XY platform, the
combination adds as a high efficiency tab automatic welding station, where tab welding can both done as manually, semi-automatic. Or once batteries and tabs were located by a steady weld fixture, after inputting weld coordinates and energy of each weld into the computer, the whole operation can be running as a high speed
automatic welding machine, which can handle all tab welding in high speed way.

 

1. Patented “TOM” advance technology.
2. Ergonomically design both for performance and appearance.
3. Full color graphical display.
4. Simple on screen setting up.
5. Weld energy monitor built-in.
6. Weld patterns library for uploading.
7. Weld perimeters store and recall.
8. Bi-directional welding pulses.
9. Pre-check function.
10. Weld terminator.
11. Fine forces weld head with rapid following up.
12. Differential pressure actuating system.
13. Adapting flexible automation in tab weld.
14. Weld energy set various according battery polarities and joint location.
15. Large working platform.
16. Tuning screw throat alignment with clearance fine tune.
17. Production flexibility.
18. Single phase power source.
19. Automatic identisfly battery welding faces.
20. Electric weld head. Auto detects and adjust work clearance.
 
FS1000-5P FEXTO PNEUMATIC MODEL..
1] FC1000-5 RESISTANCE WELD CONTROL AND POWER SUPPLY.
Precision “Transformer Output Manipulation [ TOM ]” power supply and control.
2] TN1000 WELD TRANSFORMER.
Weld transformer hooking up with FC1000—5 power supply, provide weld current up to 10000 amperes.
3] PNE BS-5 WELD HEAD.
Dual springs forced weld head with differential pressure actuation
4] FEXTO -5S TWO AXIS AC SERVO DRIVER.
Two axis AC driver for X-Y working platform driving.
5] FEXTO XY-5S TWO AXIS AC SERVO X-Y WORKING PLATFORM.
High speed X-Y working platform. Travel 120 x 300 mm. Repeat accuracy 0.1 mm.
6] WS-5 WORK TABLE.
On wheels movable work table with stationary settlements, provided both production flexibility and operation stability.
 FS1000-5E FEXTO ELECTRIC MODEL..
1] FC1000-5 RESISTANCE WELD CONTROL AND POWER SUPPLY
Precision “Transformer Output Manipulation [ TOM ]” power supply and control.
2] TN1000 WELD TRANSFORMER.
Weld transformer hooking up with FC1000—5 power supply, provide weld
current up to 10000 amperes.
3] ELE BS-5 WELD HEAD.
Dual springs forced weld head with stepping motor actuation
4] FEXTO -5S TWO AXIS AC SERVO DRIVER.
Two axis AC driver for X-Y working platform driving.
5] FEXTO XY-5S TWO AXIS AC SERVO X-Y WORKING PLATFORM.
High speed X-Y working platform. Travel 120 x 300 mm. Repeating accuracy
0.1mm.
6] WS-5 WORK TABLE.
On wheels movable work table with stationary
Protecting shielf, Foot Switch and mounting, Tool Box And Tools, Electrodes
And Holders, Air Input Coupler, Instruction Manual, Warranty Sheet.
1. Photoelectric safety sensor. [ Part No 302-0-104 ].
2. Weld Data Carrier And CD-ROM. [Part No..301-0-102]
3. Real-time weld data output line. [Part No..301-0-105]
Features and specifications of FC1000-5 POWER SUPPLY and TN1000
WELD TRANSFORMER, PNE BS-5 or ELE BS-5 TAB WELD HEAD, FEXTO S-3
DRIVE and XY-5S PLATFORM please refer to relate catalogues.

*Due to our policy of continuous product improvement, the specifications are subject in change without notice.